Process Development

Applying Scientific Principles to Molding and Assembly

Process Specification and Mold Qualification

Before your part goes into production at Wise Plastics, we put the tooling and/or fixtures/automation through a rigorous qualification procedure. Each molding process is built upon the Decoupled II (D2) or Decoupled℠ III (D3) processing technique. The data collected is then analyzed, verified, and documented using what we call a PSMQ (Process Specification and Mold Qualification). Medical products are put through our in-house Installation Qualification (IQ), Operational Qualification (OQ), Production Qualification (PQ) protocol; or your protocol as required. This ensures that the injection molding and/or assembly processes used to manufacture your parts will yield the highest level of product quality and consistency.

Each work center is equipped with an interactive electronic communication system that Wise Plastics team members use to train, communicate pertinent job-specific information, document inspections, and provide feedback on the job that is running. This system informs the team members of the quality requirements, detailed production information, real-time process information, and is linked to our document control system ensuring everyone has the current revision level of each document needed to perform their job.

Our engineers and technical staff continuously develop their scientific molding knowledge and expertise through a high level commitment to continuous education and training. Our customers benefit because defect-free parts are produced using optimized manufacturing processes. Contact us to learn more about how the Decoupled Molding process can benefit your product development process.

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